Campbell Hausfeld Pressure Washer PW2802 User Manual

Gasoline Powered  
Pressure Washer  
BUILT TO LAST  
Operating Instructions and Parts List  
PW2802, PW3002  
Please record Model No. and Serial No. for use when contacting  
the manufacturer:  
Model No. ______________ Purchase date ____________________  
Serial No. ______________ Purchase place ____________________  
For Information About This Product, call 1-800-330-0712  
Model PW3002  
Model PW2802  
Contents  
Page  
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
Safety and Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 6  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 9  
Maintenance and Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . .10-11  
Service Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Replacement Parts Lists  
• Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
• Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13  
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
Carefully read and understand these instructions  
before operating your pressure washer.  
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.  
For parts, product & service information  
IN468500AV 3/07  
© 2007 Campbell Hausfeld/Scott Fetzer  
 
Pressure Washer  
Frequently Asked Questions  
How do I start my pressure  
washer?  
Why doesn’t the pressure  
washer apply detergents with  
high pressure?  
Detergents “bounce” off cleaning surfaces as fast as they are  
applied. The pressure washer’s features allow for a detergent  
to be drawn while in low pressure mode only. By applying  
detergent at low pressure, the effect of “bouncing” is  
reduced. Also, detergents are only effective when time is  
allowed for them to work on the surface of whatever is  
being cleaned. After applying the detergent, wait 1-3  
minutes while it works, and then proceed to rinse the surface  
with high pressure.  
1. Make sure you have gas and oil in the engine. The  
engine DOES NOT COME FILLED WITH OIL.  
2. Turn the water on, then trigger the gun to make sure the  
water will flow smoothly out of the tip.  
3. Open the fuel shutoff valve by turning the knob  
counterclockwise until it stops.  
4. Close the choke (if engine is cold) by moving the choke  
ring fully to the right.  
5. Set the shut off switch to “ON.”  
6. Pull the trigger (to relieve any back pressure in the pump)  
while pulling the starter cord.  
What maintenance do I need to  
perform on my pressure washer?  
What type of oil do I use?  
ENGINE DOES NOT COME FILLED WITH OIL: See Page 10 for  
engine oil types, quantities, and oil changing instructions.  
1. After turning off the pressure washer and the water,  
depressurize the hose by triggering the gun.  
2. Remove the garden hose and high pressure hose from the  
pump.  
Pump: The pump comes filled with the correct amount of  
oil and should not need changing or filling.  
3. Pull the start rope slowly five times to purge water from  
the pump. This will help protect the pump from damage.  
Why don’t I have any water  
pressure?  
4. Do not store your pressure washer in an area where the  
temperature will drop below 32˚ F.  
• Is the water hose attached to the pressure washer?  
5. Follow proper storage and winterizing instructions found  
on page 9.  
• Is the water turned on?  
• Check for any kinks, leaks, or blockage in the hoses,  
fittings, or the nozzle.  
What do I do if I’m missing a  
part?  
Call Campbell Hausfeld at 1-800-330-0712 and we will  
promptly replace your missing parts. DO NOT RETURN THE  
PRESSURE WASHER TO THE RETAILER!  
• Is the 15º (yellow) spray tip inserted into the end of the  
lance (See Page 6).  
• Is the inlet filter screen free of debris? Check and remove  
debris if needed.  
How do I get high pressure?  
Where can I buy accessories for  
my pressure washer?  
• If you can’t find accessories at the store where you  
purchased your pressure washer, call Campbell Hausfeld  
at 1-800-330-0712 or visit our website at  
• For high pressure, insert the 15º (yellow) spray tip into  
the end of the lance (See Page 6).  
How do I get the soap suction to  
work?  
1. Connect the clear plastic chemical suction tube to the  
plastic hose barb on detergent tank.  
Who do I call if I have questions  
or problems?  
2. Fill the detergent tank with detergent forumlated for use  
with pressure washers.  
Call Campbell Hausfeld at  
1-800-330-0712 (U.S.A.)  
3. To spray soap, insert the 65° (black) soap spray tip into  
the end of the lance (see page 6).  
3
 
Pressure Washer  
Safety and Warning Information  
Always follow detergent manufacturer’s label  
recommendations for proper use of detergents. Always  
protect eyes, skin, and respiratory system from detergent  
use.  
Safety Guidelines  
This manual contains information that is very important to  
know and understand. This information is provided for  
SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help  
recognize this information, observe the following symbols.  
Do not use pressure that  
exceeds the operating pressure  
of any of the parts (hoses, fittings, etc.) in the pressurized  
system. Ensure all equipment and accessories are rated to  
withstand the maximum working pressure of the unit.  
Danger indicates an  
imminently hazardous situation  
which, if not avoided, WILL result in death or serious injury.  
Explosion hazard.  
Warning indicates a potentially  
hazardous situation which, if  
NEVER spray flammable liquids or use pressure washer in  
areas containing combustible dust, liquids, or vapors.  
Never operate this machine in a closed building or in or  
near an explosive environment.  
Do not remove fuel tank cap or fill fuel tank while engine  
is hot or running (allow engine to cool two minutes  
before refueling). Always fill the tank slowly.  
Never disconnect the high pressure discharge hose from  
the machine while the system is pressurized. To  
depressurize machine, turn power and water supply off,  
then press the gun trigger 2-3 times.  
not avoided, COULD result in death or serious injury.  
Caution indicates a potentially  
hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
Notice indicates important  
information, that if not followed,  
may cause damage to equipment.  
NOTE: Information that requires special attention.  
Important Safety Instructions  
SAVE THESE INSTRUCTIONS  
Never permanently engage the trigger mechanism on the  
gun.  
Never operate the machine without all components  
properly connected to the machine (handle, gun/wand  
assembly, nozzle, etc.).  
When using this product, basic precautions should always be  
followed, including the following:  
1. Read all instructions before using the product.  
Equipment damage.  
2. To reduce the risk of injury, close supervision is necessary  
when the product is used near children.  
3. Follow all safety codes as well as the Occupational Safety  
and Health Act (OSHA).  
4. Ensure safety devices are operating properly before each  
use. DO NOT remove or modify any part of the gun or unit.  
5. Know how to stop this product and bleed pressure quickly.  
Be thoroughly familiar with the controls.  
6. Stay alert – watch what you are doing.  
7. Do not operate the product when fatigued or under the  
influence of alcohol or drugs.  
8. Keep operation area clear of all persons.  
9. Do not overreach or stand on unstable support. Keep good  
footing and balance at all times.  
10. Follow the maintenance instructions specified in the  
manual.  
Risk of injection or severe  
injury. Keep clear of nozzle. Do  
not discharge streams at persons. This product is to be used  
only by trained operators. Always remove lance from gun  
before cleaning debris from tip.  
ALWAYS turn water supply “ON” before turning pressure  
washer “ON.” Running pump dry causes serious damage.  
Do not operate the pressure washer with the inlet water  
screen removed. Keep screen clear of debris and  
sediment.  
NEVER operate pressure washer with broken or missing  
parts. Check equipment regularly and repair or replace  
worn or damaged parts immediately.  
Use only the nozzle supplied with this machine.  
Never leave the wand unattended while the machine is  
running.  
Never tamper with the engine governor or attempt to  
alter factory settings. Altering factory settings could  
damage the unit and will void the warranty.  
Always hold gun and wand firmly when starting and  
operating the machine.  
NEVER allow the unit to run with the trigger released  
(off) for more than one minute. Resulting heat buildup  
will damage the pump.  
NEVER store the pressure washer outdoors or where it  
could freeze. Freezing temperatures can seriously damage  
the pump.  
Keep clear of nozzle. NEVER direct high pressure spray at  
a person, animal, or yourself.  
Always wear safety glasses or goggles and protective  
equipment (hearing protection, gloves, rubber boots,  
protective clothing) when operating or performing  
maintenance.  
Release the trigger when changing from high to low  
pressure modes. Failure to do so could result in damage  
Never put hand or fingers over the spray tip while  
operating the unit.  
to the nozzle.  
Keep hose away from sharp  
objects. Bursting hoses may  
Never try to stop or deflect leaks with any body part.  
Always engage the trigger safety latch in the safe  
position when spraying is stopped even if only for a few  
moments.  
cause injury. Examine hoses regularly and replace if  
damaged. Do not attempt to mend a damaged hose.  
4
 
Pressure Washer  
Pre-Operation  
UNPACKING  
Remove the equipment and all parts from  
the carton. The carton should contain the  
following.  
Chemical injector  
hose barb  
Pump inlet  
One pressure washer (pump, engine,  
cart base)  
Garden hose  
One cart handle assembly  
One detergent tank  
One spray gun  
One lance  
Thermal  
relief valve  
Pump  
outlet  
One tip holder with 3 spray tips.  
Additional tips available for purchase,  
see Page 14.  
Figure 2 - Pump hook up  
One high pressure hose  
One pack of nuts, bolts, and manuals  
One bottle of engine oil  
If any parts are missing, DO NOT RETURN THE UNIT TO THE  
RETAILER. Know the unit’s model number (located on the  
serial number tag on the pressure washer frame) and call 1-  
800-330-0712 for replacement parts.  
After unpacking the product, inspect it carefully for any  
damage that may have occurred during transit. Make sure to  
tighten fittings and bolts before using the pressure washer.  
Figure 3 – Attach suction tube to barb  
fitting  
Do not operate the unit if its  
damaged during shipping,  
handling, or use. Damage could result in bursting and cause  
injury or property damage.  
Connect this end to garden hose  
Washer  
ASSEMBLY  
Use two adjustable or 7/16” wrenches to assemble the  
pressure washer.  
1. Slide the handle assembly over the lower legs of the cart  
base. Use the supplied nuts and bolts to secure the handle  
to the legs. See Figure 1.  
Washer  
with filter  
Connect this end to pump  
screen  
Figure 4 - Brass swivel adapter  
Brass swivel adapter  
Figure 1 – Assemble Handle  
Pump inlet  
2. Attach detergent tank to backside of handle. Use the 4 hex  
bolts with flat washer under hex head and 4 nuts provided.  
Figure 5 - Connect the brass swivel to  
the pump  
3. Slide clear plastic hose attached to leg onto plastic hose barb  
of detergent tank (see Figure 3).  
sure to connect the correct side of the brass swivel adapter to  
the pump.  
4. Brass Swivel Adaptor (See Figure 2). If it’s not already  
attached to the pump inlet, assemble the brass swivel adapter  
and attach it to the pump inlet (See Figure 4 and Figure 5). Be  
5. Secure garden hose (not included) to the inlet connection  
on pump.  
5
 
Pressure Washer  
Pre-Operation (Continued)  
9. Install quick connect tips to tip holder and secure to the  
pressure washer handle. See Figure 9.  
Figure 6 – Connect high pressure hose to pump  
Figure 9 - Insert spray tips into the rubber tip holder  
TRIGGER SAFETY LATCH  
6. Con